27 - 31 May
The uneven material distribution in the flaking chamber is a well-known problem of the state-of-theart knife ring flaker systems in the market. As a result, the total installed knife length cannot always be used evenly, causing uneven wear of the flaker components responsible for the cutting conditions and flake quality.The new developed FlowOptimizer solves this problem with using 3D distribution technology, which ensures the optimum material distribution over both the complete knife ring width (knife length) and also the entire knife ring circumference. The FlowOptimizer is a special distribution rotor integrated into the flaking chamber. The axially blownin chips enter the inner chambers of the distribution rotor, are set into rotation, and are then guidedvia centrifugal forces through the openings at the front and rear of the system, towards the main rotor. This achieves optimum material distribution in the flaking chamber, allowing the uniform use of the total installed knife length.Optimum material distribution over the total installed knife length:Optimization of flake quality and reduction of operating costs per ton of material produced.Increased flaker throughput and extended service life of wear partsby optimum use of the total installed knife lengthImproved flake quality by optimized adjustment of the flaking parameters due to uniform wear on the rotor and knife ring components (wear parts)Less regrinding of the cutting knives and rotor knivesReduced energy consumption by optimum cutting conditions over a greater period of timeEasy adaptation to different input materials and production conditions by adjusting the FlowOptimizer and varying its rotation speedEasy RetrofitThe FlowOptimizer is mounted with bearings in the flaker door. This makes the retrofitting of existing machines very simple: Only the door with the installed distribution rotor and newly designed heavy particle separator must be replaced.
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Kijchai Places New Order with Dieffenbacher
Thai company expands production capacity with new THDF plant
Thai company S. Kijchai Enterprise PCL in Rayong—approximately 200 km southeast of Bangkok—has produced MDF boards from a Dieffenbacher plant for the past five years. The company is now expanding its production capacity and adding THDF boards to its product portfolio.
"Due to our positive experiences with our MDF plant, we have chosen Dieffenbacher as the supplier for this new project, too. The ...
Dieffenbacher introduces 3-D feeding of knife ring flakers
Inhomogeneous material distribution is a well-known problem of all knife ring flakers currently on the market. The material often impacts the knives of the knife ring only at a relatively limited zone. As a result, the entire knife length (knife ring width) cannot always be used evenly. Furthermore, gravity makes it impossible to distribute material over the knife ring circumference homogeneously. Consequences are uneven wear, d...
New life-cycle support center for Dieffenbacher customers
Paper spare parts lists and operating instructions that run to many folders and countless pages are still common in the field of large-scale plant construction. There are many consequences to using this much paper, including the significant degree of work involved in identifying parts, the time-consuming process of searching for the appropriate documentation, and the amount of communication required when ordering spare parts. ...
Pfleiderer in Neumarkt Relies on Innovative Recycling Solution from Dieffenbacher
More recycled wood in particleboard production
Using recycled wood in the production of particleboard promises economic benefits as well as increased flexibility when purchasing wood. However, it also presents challenges, including fluctuations in the type of contamination, the quality, the size and the moisture content of the furnish.
With the help of Dieffenbacher, Pfleiderer in Neumarkt overcomes these challenges w...
Two spray bars with high-precision nozzles achieve constant application of diluted release agent onto the steel belts. Potential evaporation will be captured by ...
Dieffenbacher and Binder+Co signed a cooperation agreement in 2016 for the supply of Bivitec flip-flow screens. Binder+Co is a unique enterprise in the world of ...
A new combination of proven screen and sifter technology and a sensor-based X-ray sorting process provides the next level of recycling efficiency.
Wood-based recycling ...
The ClassiSizer reduces input materials to the desired particle size in one step. The material is fed from above into the impact chamber, where it is resized with ...
The EVOjet M dry resin blending system secures a perfect resin application, a combination of a large surface area of fibers in the conveying air and an effective ...
Finishing includes the machinery from the diagonal saw, which cuts the endless mat to the required length, to the packing machine. The distinguishing feature ...
You cannot imagine a public discussion without the topic «environmental protection». Dieffenbacher offers an innovative environmental technology to design not only ...
Dieffenbacher spreading systems are modular, versatile machines that meet your requirements thanks to their design and high quality standards.
The distinctive ...
Raw material screening and cleaning in one unit.
The ClassiCleaner reduces energy consumption and improves cost-efficiency in particleboard and MDF manufacture. ...
Generating process energy whilst conserving resources.
Our energy systems use waste from board production in order to produce a large portion of the energy used ...
Wet material is fed via a rotary valve into the rotating drum. Heat is transferred mainly through convection into the material. Most of the dried material leave ...
Dieffenbacher designs and supplies presses that are best equipped to meet all requirements in tough everyday production. Continuous CPS presses are characterized ...